Job Title: Manager
Function / Department: Plant Engineering Department
Grade: D/D1, For Wipro Water C1
Qualification: Diploma / BE Mechanical
Desired Experience required: Above 20 years
Eligibility criteria for Internal applicants:
- Minimum 3 years’ experience required in the current role (mandatory)
- Employees should have performance rating of HVC and above in last 3 years
Key Skills Required:
- Good Knowledge of CNC programming & Operations.
- Responsible for Tool Design & Knowledge.
- GDNT / APQP / FMEA / SPC / MSA /
- Good ISO Knowledge Etc…
New products Process Design & Proving:
- Capacity planning
- Process design and development for machining
- Equipment selection, procurement and proving
- Design, development & proving of fixtures, cutting tools
- Design of cell layout
- Manpower estimation
- Process capability establishment
- Cell cycle time proving
New products Cell Formation & Proving:
- Cell formation
- Manpower deployment
- Process scrap establishment to < 0.5 %
- Standardization of tools, gauges and elements of fixtures
- Documentation of Process flow chart, Process FMEA, QCPC, Operation Standard, Process capability reports, Poka-Yoke reports, SMED reports
- Documentation of fixture drawings, tool drawings, gauge drawings, tool layouts
- TPM activities for KK
- Cell sign-off
New technology exploration:
- New technology concept’s introduction
- Bench marking the processes
Methods Improvement:
- Capacity enhancement
- Process technology development
- Tooling cost reduction
- New tooling concept’s introduction
- Process capability improvement
- Implementation of design changes
- PPAP activities for product variants
- Factory layout preparation and updation
- TS16949 activities
- TPM activities for KK
Productivity Improvement:
- Cell re-engineering for productivity improvement
- Low-cost automation for New & existing products
Other Skills Required:
● Excellent customer and interpersonal skills.
● Effective verbal and written communication skills.
● Analytical and problem-solving skills.
● Good knowledge on SAP.
● Good Knowledge on MS Office.
● Teamwork Skills.
Reporting:
- This position reports to Plant Head.
Work Location: Hindupur.